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-   -   2.15 Stroker P1 Project (http://www.southeastscoobies.co.uk/vbulletinforum/showthread.php?t=3648)

Spooky 16-02-2010 02:28 PM

2.15 Stroker P1 Project
 
Thought i might start up a project thread on here so people have a vague idea who i am when i finally make it to some meets once this is finished!

You guys made me very welcome and I have some interesting shot of the build process so thought it might be nice to share.

Car started smoking one morning on cold start so it got taken to Chris Palmer Auto's in Bristol for Spencer to take a look at. They found masses of petrol in the sump. 600 hydro carbons to be precise! Told this would normally be below 100. The cause it still unknown until my engine is stripped down but look like piston 4 has an issue –

Compression Test Results: Pistons 1-3 = 155-160psi, but number 4 down to 135psi.
Leak Down Test Results: 1-3 = 10-15% but number 4 = 22%.
Spark plugs: 1-3 were black where it had been running lean and number 4 had a fine glaze of oil over it.
There was a small amount of tiny swarf particles found in the sump.
Bores and top of pistons and valves etc look of with the camera (although he can’t seen them too well with the camera) but it’s feared the side of the piston might be where the issue lies, and the small bits of swarf could have blocked but the oil pump cause the loss in pressure.


So anywho I had to make a decision and after about a month of research bugging the hell out of other specialists, mappers, and Techy gurus I opted to go for a 2.1 Stroker Kit, capable of 550bhp. I only wanted to rebuild once and didn’t want to be restricted by the build spec, this is what we decided on:


Actual build outsourced to Advance Automotives, build by Nick Johnson.

Closed Deck Block with under piston oil squirters
Striped, cleaned, honed and bored
Rear thrust converted
14mm head stud converted
Machined block faces and modified oil ways
2150cc Stroker kit
New 2.5 STi nitride crank cross drilled
Manley steel H section rods and ARP2000 bolts
Mahle 2618 race material lower deck stroker pistons, rings and pins
ACL full RACE bearing set
Full gasket/seal set
0.6mm 3 layer Cometic head gaskets
ARP 14x12mm head bolt set
Skim and clean cylinder heads
12mm RCM modified high flow oil pump
New cam belt, rollers, and tensioner
New modine oil cooler
New sump pan and pick-up
New water pump
Fuel lab 3 port adjustable FPR with braided lines and pressure gauge
Reversed fuel rails
Cossie sump baffle plate
RCM light-weight pulleys nickel plated
Cool running thermostat.


Then for uber-blingness I am getting parts painted or powder coated in 74F / Red / Black and replacing bolts with shiny stainless options:

Painted block
Rocker covers
Header tank
PS pump reservoir
Timing belt cover
Pulley cover
Fan shroud
Rad brackets
Fuse box cover
Ancillary brackets holding alternator / air-con / PS pump etc



I already have:

Engine External:
HKS 3” Hi-Power Strait through Centre pipe
HKS 3” Hi-Power back box
H&S 3” Decat downpipe
GT spec Gen II Tubular unequal length headers,
Harvey Smith Custom up-pipe,
Headers DEI Titanium heat-wrapped
Up-pipe DEI Titanium heat-wrapped
Downpipe DEI Titanium heat-wrapped
RCM Hi Flow Induction,
Lateral Performance MD321T Turbo,
Power Enterprise 550cc flow matched injectors,
Bob Rawle Remap,
Walbro 255 Fuel Pump,
NGK PFR7B spark plugs gapped to 0.6,
3 port boost control solenoid,
Ported throttle body,
Insulating manifold spacers,
Header tank spacers,
GT spec Gen II FMIC,
J Performance High capacity Aluminium Radiator,
Exedy Single Plate Organic Clutch,
Fidanza 4.4kg Lightweight Flywheel,
Prodrive Slam Panel,
Full Samco setup.
Heavy Duty Battery,
Hot coolant throttle body mod.
HKS SSQV DV,
SETRAB 26 row Oil Cooler with custom made stainless braided lines
Group N Engine mounts
PowerFlex Polyurethane Exhaust Hangers

Handling:
Prodrive Alcon 330mm Brake Upgrade,
330mm Godspeed Rotors
316mm rear Brembo 2pot conversion,
Whiteline 22mm adjustable ARB,
Whiteline rear Droplinks,
Whiteline front sway bar bushes
Whiteline steering rack bushes
Whiteline front anti-lift kit,
PowerFlex Wishbone Bushes
Prodrive geometry Stage 1 fast road setup,
Anodised blue split bells,
F+R Braided Hoses,
Ferodo DS2500 Pads,
Goodyear Eagle F1 tyres

Spooky 16-02-2010 02:30 PM

Here’s the build so far…

Sourced myself a Closed Deck Block pair with under piston oil squirters –


http://i152.photobucket.com/albums/s...7122009025.jpg

http://i152.photobucket.com/albums/s...7122009024.jpg



Worried by this at first, but once taken to 92.5mm it wouldn’t be an issue as it would machine out.

http://i152.photobucket.com/albums/s...7122009034.jpg




Block cases @ Advanced after inspection

http://i152.photobucket.com/albums/s...g/DVC01540.jpg


UV crack testing

http://i152.photobucket.com/albums/s...g/DVC01547.jpg


Pressure testing

http://i152.photobucket.com/albums/s...g/DVC01548.jpg


Measuring bearing parent bores

http://i152.photobucket.com/albums/s...g/DVC01549.jpg


14mm head-stud conversion

http://i152.photobucket.com/albums/s...g/DVC01551.jpg


Rear thrust conversion

http://i152.photobucket.com/albums/s...g/DVC01557.jpg


Bore alignment template before rebore

http://i152.photobucket.com/albums/s...g/DVC01555.jpg


Bore to 92.5mm

http://i152.photobucket.com/albums/s...g/DVC01552.jpg

http://i152.photobucket.com/albums/s...g/DVC01553.jpg

http://i152.photobucket.com/albums/s...g/DVC01554.jpg



Cleaning the cases

http://i152.photobucket.com/albums/s...g/DVC01556.jpg

http://i152.photobucket.com/albums/s...g/DVC01543.jpg

http://i152.photobucket.com/albums/s...g/DVC01542.jpg

http://i152.photobucket.com/albums/s...g/DVC01550.jpg

http://i152.photobucket.com/albums/s...g/DVC01544.jpg


Crankshaft assembly

http://i152.photobucket.com/albums/s...g/DVC01559.jpg

http://i152.photobucket.com/albums/s...g/DVC01560.jpg

http://i152.photobucket.com/albums/s...g/DVC01568.jpg

http://i152.photobucket.com/albums/s...g/DVC01565.jpg

http://i152.photobucket.com/albums/s...g/DVC01564.jpg

http://i152.photobucket.com/albums/s...g/DVC01563.jpg

http://i152.photobucket.com/albums/s...g/DVC01569.jpg

http://i152.photobucket.com/albums/s...g/DVC01561.jpg

http://i152.photobucket.com/albums/s...g/DVC01566.jpg




And that’s where were at at the moment! My engine and heads are all coming out the car next week so should have some more pictures then!

Cheers!

Spooky

worzel 16-02-2010 02:42 PM

I'm liking this thread matey. :10:

Can't wait to see the progression of this one :doubleup:

WRX_Paul 16-02-2010 03:42 PM

Awesome job mate, I just want to know where people get the money to do this kind of build, I have been waiting 6 months to find the money for some Eibach springs for the car and they are £180!!

Hongkongfooi 16-02-2010 03:52 PM

Crikey.....13 posts then this....you know how to make an entrance!:10:

Good luck with it!

Spooky 16-02-2010 03:55 PM

LOL @ Hong!

Cheers guys! just made the decision to run the MD321T with no DV too... should sound the sex!

C. J. 16-02-2010 04:16 PM

Quote:

Originally Posted by Spooky (Post 37459)
LOL @ Hong!

Cheers guys! just made the decision to run the MD321T with no DV too... should sound the sex!

Thats how I run mine :wink:

Spooky 16-02-2010 04:21 PM

Quote:

Originally Posted by C. J. (Post 37460)
Thats how I run mine :wink:

How does it sound!?

Did you notice any jerkyness or jolting associated with MAF reverberation?

Spooky 16-02-2010 04:21 PM

Quote:

Originally Posted by Spooky (Post 37461)
How does it sound!?

Did you notice any jerkyness or jolting associated with MAF reverberation?


Actually, ignor the later, i just saw your post on my 22b thread!

How does it sound!?

worzel 16-02-2010 04:23 PM

I can guarantee it sounds the dogs, been for a blast in CJ's and it sounds fookin great!

C. J. 16-02-2010 04:24 PM

I like , took some time getting used to not hearing a DV but the chirp makes up for it and more :yeah:

C. J. 16-02-2010 04:25 PM

Quote:

Originally Posted by worzel (Post 37463)
I can guarantee it sounds the dogs, been for a blast in CJ's and it sounds fookin great!

we can blank yours :doubleup:

Spooky 16-02-2010 04:45 PM

Schweeeeet.... :D

worzel 16-02-2010 05:28 PM

Quote:

Originally Posted by c. J. (Post 37466)
we can blank yours :doubleup:

8-)8-)8-)8-)

Chunk 17-02-2010 08:42 AM

Sounds like its gonna be a good one

Spooky 17-02-2010 09:50 AM

I hope so! After speaking to my mapper last night its confrimed i'll definately be running a lateral MD321T now with no DV... should sound uber rude!

worzel 17-02-2010 09:56 AM

Out of interest. Who is doing your mapping?

Spooky 17-02-2010 10:05 AM

Quote:

Originally Posted by worzel (Post 37499)
Out of interest. Who is doing your mapping?

Bob Rawle will be on mapping duty. Used him since my first map, and offers great techinical support so only right i use him.

Next choice would have been Paul Blamire or Pat Herborne.

worzel 17-02-2010 11:28 AM

I used Bob for my mapping before the engine change. He is spot on. Used to enjoy the drive home from Swindon :doubleup:

I am now using Simon JGM, the legend in the making. Got a sesh with him on Friday at Surrey RR, along with a few others from here.

BIG"E" 17-02-2010 11:48 AM

Quote:

Originally Posted by worzel (Post 37510)
Got a sesh with him on Friday at Surrey RR, along with a few others from here.


So what have you changed since you last map Mr.Wozel sir ?

Can I come and spectate?

worzel 17-02-2010 12:20 PM

RCM Induction Kit fitted yesterday, new simtek map being fitted by JGM on Friday at SRR.

CJ, Nick (Blue Bugeye), Simon and I will be there from about 10.30am I expect. Plus others I expect.

More than welcome to come and watch if you want to.

2-jaffacake-tone 17-02-2010 01:23 PM

looking very good, whos doing your maching work?

Spooky 17-02-2010 01:55 PM

Thanks Tone. All the machining and building is being done by Nick Johnson @ Advanced Automotives. He is closely affiliated with RCM and does some work for them when they are too busy...

The engine removal, head removal, redress and refit plus all my toys are being done by Spencer Chard @ Chris Palmer Autos...

worzel 17-02-2010 02:43 PM

So............ a cheap rebuild then :whistle:

Yet another cracking project to watch on here. :10:

Spooky 17-02-2010 02:44 PM

Quote:

Originally Posted by worzel (Post 37535)
So............ a cheap rebuild then :whistle:

Yet another cracking project to watch on here. :10:


Cheap as chips! :whistle:

Hongkongfooi 17-02-2010 03:25 PM

Quote:

Originally Posted by BIG"E" (Post 37514)
So what have you changed since you last map Mr.Wozel sir ?

Can I come and spectate?

I might go as well if i can get the day off. I've booked simon for a road remap next month so would be good to meet him first!

worzel 17-02-2010 03:31 PM

Cool, the more the merrier. :10:

worzel 17-02-2010 03:34 PM

Lets stop Hijacking this thread and move our session conversation to a suitable home. I'll get something in General going. :mrgreen:

Sorry Spooky, you can get your thread back on track now :drive:

Spooky 17-02-2010 03:38 PM

Quote:

Originally Posted by worzel (Post 37551)
Lets stop Hijacking this thread and move our session conversation to a suitable home. I'll get something in General going. :mrgreen:

Sorry Spooky, you can get your thread back on track now :drive:


Cheers Worzel :-D

Tyler 18-02-2010 12:24 PM

Love it, doing a rebuild myself but i dont think i have the sort of money you have.... :lol: Looking forward to the end result, keep up the posts flowing.....

Spooky 23-02-2010 11:06 AM

Latest update, bottom end is now complete :doubleup:

Just waiting for Spencer to whip out my old engine and get the cylinder heads off and over to Nick for long build to be completed.

http://i152.photobucket.com/albums/s...g/DVC01567.jpg

http://i152.photobucket.com/albums/s...g/DVC01570.jpg

http://i152.photobucket.com/albums/s...g/DVC01571.jpg

http://i152.photobucket.com/albums/s...g/DVC01572.jpg

http://i152.photobucket.com/albums/s...g/DVC01573.jpg

http://i152.photobucket.com/albums/s...g/DVC01574.jpg

http://i152.photobucket.com/albums/s...g/DVC01575.jpg

http://i152.photobucket.com/albums/s...g/DVC01576.jpg

http://i152.photobucket.com/albums/s...g/DVC01577.jpg

http://i152.photobucket.com/albums/s...g/DVC01578.jpg

http://i152.photobucket.com/albums/s...g/DVC01579.jpg

http://i152.photobucket.com/albums/s...g/DVC01580.jpg

http://i152.photobucket.com/albums/s...g/DVC01581.jpg

http://i152.photobucket.com/albums/s...g/DVC01582.jpg

http://i152.photobucket.com/albums/s...g/DVC01583.jpg




Also got this pic sent to my phone late last night… Rocker covers, PS tank, Header tank, various front end bolt on block brackets all tarted up! Just need to paint my timing belt cover, and a few other things and I’m done.

http://i152.photobucket.com/albums/s...g/IMG_0034.jpg

Hongkongfooi 23-02-2010 11:39 AM

excuse me:tissue:

AndyWRX 23-02-2010 05:03 PM

Stunning mate comming along nicely

Spooky 23-02-2010 05:09 PM

Thanks alot guys 8-)

Chunk 23-02-2010 05:20 PM

looking good

Cant wait to see the finished product

Spooky 25-02-2010 11:33 AM

Just a wee update.


Ordered an RCM billet timing belt guide
HKS LTD Edition Rad Cap (1.1)
HKS Oil Filler Cap


Tuesday night I took a road trip to pick up my powder coated bits. Got some nice new shiny bolts for them today! Not sure how the Allen key style will go down on the rocker covers, but no biggie to change them back over.

PS Pump Reservoir and Header Tank

http://i152.photobucket.com/albums/s...5022010239.jpg

http://i152.photobucket.com/albums/s...5022010238.jpg

http://i152.photobucket.com/albums/s...5022010237.jpg


Rocker Covers

http://i152.photobucket.com/albums/s...5022010242.jpg

http://i152.photobucket.com/albums/s...5022010241.jpg

http://i152.photobucket.com/albums/s...5022010240.jpg


And just another shot of the Aircon / alternator / PS brackets / Slam panel brackets

http://i152.photobucket.com/albums/s...5022010243.jpg

http://i152.photobucket.com/albums/s...5022010244.jpg



Also got a few bits sand blasted for me to spray myself in 74F blue, will post picks when they are done.

Will be picking up the MD321T Saturday morning and most likely adding a few more things to the list while I’m at the garage.



Really really looking forward to Saturday! I get to see my car again, I haven’t seen it since 01/10/09 :-(

worzel 25-02-2010 01:22 PM

Mate, that is a lovely pile of BLING!

:10:8-)8-)8-):10:

Spooky 25-02-2010 01:31 PM

Cheers Worzel :D

Can't wait to see what it all looks like together with the braided fuel and oil lines!

Spooky 27-02-2010 06:13 PM

Took an early morning road trip with my mate dan to Bristol this morning to see the crazy west country folke and drop off my blinged up goodies!

took a stop off on my way to collect my new tubby too. Wasn't a great start me on the phone to Matt both saying were in Costa coffee before realising we were at different services, but a burger king and 10 miles later i picked up this baby, Lateral MD321T

http://i152.photobucket.com/albums/s...7022010252.jpg

http://i152.photobucket.com/albums/s...7022010251.jpg

http://i152.photobucket.com/albums/s...7022010250.jpg



Got to CPA and after a cuppa when to have a butch at my baby, she looked so lonely tucked away in the back, cold, with the lights off :smblk:

http://i152.photobucket.com/albums/s...7022010248.jpg



Fitted a new headunit while i was there and done some shiny nut and bolt replacements under the bonnet :google:

http://i152.photobucket.com/albums/s...7022010249.jpg



Before leaving tucking her back in for the weekend...

http://i152.photobucket.com/albums/s...7022010254.jpg




Estimated time of completion is about 3 weeks, so long as i don't ad anything else to the list. Although i did add a few more things to the list already today, DOH!

Spooky 15-03-2010 03:43 PM

Small update, not much interesting to post until the engine comes out tomorrow and gets stripped. Hopefully this will happen to make sure i'm ready for the 26th!

Lateral Performance Custom 76mm Hybrid Inlet pipe with breathers blocked off.
Lateral Performance MD321 series fitting kit.


http://i152.photobucket.com/albums/s...5032010289.jpg

Tyler 15-03-2010 04:07 PM

Quote:

Originally Posted by Spooky (Post 41246)
Small update, not much interesting to post until the engine comes out tomorrow and gets stripped. Hopefully this will happen to make sure i'm ready for the 26th!

Lateral Performance Custom 76mm Hybrid Inlet pipe with breathers blocked off.
Lateral Performance MD321 series fitting kit.


http://i152.photobucket.com/albums/s...5032010289.jpg


Very Very nice mate...

Spooky 15-03-2010 04:15 PM

Cheers Bud!

Lets hope that Spencer meets the dealine for the mapping!

worzel 15-03-2010 04:24 PM

This really is going to be another stunner :cool:

C. J. 15-03-2010 04:32 PM

Getting closer then :more:

Spooky 15-03-2010 04:36 PM

Cheers Worzel! Lets hope so!

Certainly is creeping up CJ, quite busy now finalising other add on specs and ridding my system of impulse buys LOL!

worzel 15-03-2010 04:42 PM

Ridding Your System of Impulse Buys! :lol:

I wish we all had a pound for every time we had said that. ;-)

C. J. 15-03-2010 04:45 PM

Quote:

Originally Posted by worzel (Post 41258)
Ridding Your System of Impulse Buys! :lol:

I wish we all had a pound for every time we had said that. ;-)

second that !:rofl:

Skullfudge 15-03-2010 05:58 PM

Nice to see someone doing it right Spook. That will be a lovely pice of kit when finished mate, good on yer......... and it's a P1 :doubleup:

Only 700 left world wide now and I know of 3 that have gone from a nice road car to a stripped track car.


Are you coming to the 10th Anniversary at Prodrive ? I have not checked the list by 80 P1's have confirmed and I have booked the Holiday Inn at Banbury (Nr Prodrive) on Sat 8th of May.

P1's all meeting up in lay by then all 80 are driving in convoy to Prodrive to meet up with other clubs.


Holiday Inn - Banbury (Reception 01295 234567)

Spooky 15-03-2010 06:03 PM

Cheers Fudge! I can't wait to drive it again, it feels like i have butterflies in my stomach 24/7 for the last month or so, the wait is agonising! Maybe i'll pop down to Tonbridge one night and meet up in an effort to clock up some running in miles?

I think that will be a plan Clive, what time are you heading up there on Saturday roughly? could get a convoy together and tie it in with a bit of grub and a few beers?

Will speak to me mates who are along for the ride and sort out sleeping arrangements!

Skullfudge 16-03-2010 01:51 PM

Yeah that would be good Spook.
Regarding Sat 8th I can arrange the time around you and your convoy.

I reckon if we get to Banbury for early evening, then have a meal and a few gallons at the hotel :-D

Feel free to use some milage driving to Tonbridge. I can take you for a spin to give you an idea of what 560 is like in a P1.


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