Engineering Services
 

with our extensive range of contacts we are able to offer various bespoke engineering soloutions - wether its adapting an existing brake kit, installing "coopers rings" into heads, re-manufacturing obsolete gear parts or supplying 'one-off' components we can usually fulfill the brief given
please contact with your requirements

a couple of example projects.............whilst these are all Subaru orientatde we cater for any owner/vehicle

light weight brake kit to suit 15" wheels for drag specific use
http://i58.photobucket.com/albums/g2...rakes002-1.jpg

std single scroll "clubman" baffled sump pan
http://i58.photobucket.com/albums/g2...ledsump002.jpg

twin scroll fully baffled sump pan
http://i58.photobucket.com/albums/g2...ledsump001.jpg

custom brake kit for Peugeot 106 Rally car utilizing AP Racing cp5040 brake calipers and PFC 295mm brake discs

http://i58.photobucket.com/albums/g2...040caliper.jpg

http://i58.photobucket.com/albums/g2...P5040_106a.jpg

http://i58.photobucket.com/albums/g2...AP5040_106.jpg

just realised that for some reason we have never posted pics of the "closed deck" inserts we design & fit................

EJ20, EJ22, EJ25 style
http://i58.photobucket.com/albums/g2...ckplate002.jpg

EJ33
http://i58.photobucket.com/albums/g2...ckblock001.jpg

Vauxhall 4pot
http://i58.photobucket.com/albums/g2...kinsert001.jpg

Cheers Alyn, I think you did post the above , it just got lost in the DBase issue.

Can you 'close' the deck of an existing 2.5 not something I'm planning right now but useful to know.

yes can do any of the 4cylinder variants wether 2.0, 2.2 or 2.5 open or semi-closed to start with..............

the only "issue" is that the block has to be the 2x bare halfs to carry out all of the machining required

excuse my ignorance but what is involved in close decking the open deck block? what will this be rated to powerwise after?
Will it be as strong as block designed from the outset to closed?:thanx:

the block is CNC machined to take the "insert" which is also a CNC machined "plate" designed as an interference fit, possibly this pic shows the 2c parts better (dont currently have any individual pics) - once installed it cant move due to the operations we carry out

http://i58.photobucket.com/albums/g2.../Photo0000.jpg

as for power rating we have done numerous blocks over the last 12-15months with power in the 600-650 region, we have also extensively modded blocks by "pegging" and carried the inserts through as a development of what we learned from that process - pegged blocks were/are used at circa 700+ / the "inserts" are less intrusive/disruptive as a process and offer far more support as its basically a figure 8
with pegged blocks they always require boring/honing because of the distortion induced during fitting however the "closed" blocks only ever need a light hone at most generally

as for std factory CDB's then we can't quantify this better or worse but it basically replicates the facory design BUT with less impact on the water jacket

and a re-linered/closed inserted EJ257

http://i58.photobucket.com/albums/g2...closeddeck.jpg

latest EG33 revised CDB insert...........

http://i58.photobucket.com/albums/g2...psc8aefa67.jpg

also we have now modified our 14mm stud kits to include specific 'dowel locator' studs...........

http://i58.photobucket.com/albums/g2...ps8e055249.jpg

latest Impreza style rear 2pot brake caliper adaptor bracket prototype underway...........

http://i58.photobucket.com/albums/g2...ps5d068fdd.jpg

and first batch back from anodising...............

http://i58.photobucket.com/albums/g2...psf109a810.jpg

we are in the process of finalising our own uprated studs to specifically suit the H6 cars using turbo's...................

also now finalised a CDB insert to suit the EZ30 Legacy engine

http://i58.photobucket.com/albums/g2...ps8eb17157.jpg

"self-sealing" thermal gaskets, spacers and manifold adaptors................

http://i58.photobucket.com/albums/g2...psa8f162c5.jpg

http://i58.photobucket.com/albums/g2...psc91e52a1.jpg

another little job we have done for some time but always forget to post pix..........

ASP custom modified high castor suspension arms

http://i58.photobucket.com/albums/g2...ps06tpdgr6.jpg

Lightened and modified H/D front hubs to suit 5x100 cars

http://i58.photobucket.com/albums/g2...psoowxwiep.jpg